Feasibility and performance evaluation of randomly oriented strand recycled composite skins in sandwich structures: A green cost-effective solution for aerospace secondary load-bearing applications

dc.authoridYildiz, Mehmet/0000-0003-1626-5858
dc.authoridozbek, yagiz/0000-0002-6194-1467
dc.contributor.authorOzbek, Yagiz
dc.contributor.authorAl-Nadhari, Abdulrahman
dc.contributor.authorElmas, Sinem
dc.contributor.authorEskizeybek, Volkan
dc.contributor.authorYildiz, Mehmet
dc.contributor.authorSas, Hatice S.
dc.date.accessioned2025-05-29T02:58:10Z
dc.date.available2025-05-29T02:58:10Z
dc.date.issued2025
dc.departmentÇanakkale Onsekiz Mart Üniversitesi
dc.description.abstractDespite the advantages of recycled randomly oriented strand (ROS) composites over recycled grinded ones, the warpage issue hinders their adaptation in the industry due to tolerance requirements. To address this challenge, ROS composites are incorporated into secondary bonded sandwich structures such that the core material ensures the straightness of the ROS composite skins. Additionally, atmospheric plasma activation (APA) is utilized to enhance the skin/core bonding to prevent skin separation under loading. The ROS composite skins are manufactured via vacuum-assisted hot press to achieve a cost-effective aerospace-grade quality. The structural integrity of the sandwich structure is assessed through flatwise tensile and edgewise compression tests, while the mechanical and thermomechanical performance is evaluated using flexural, impact, and dynamic mechanical analysis (DMA) tests. The flatwise tensile and edgewise compression tests confirm that APA effectively prevents core detachment, as evidenced by an average tensile strength of 2.28 MPa and an average compressive strength of 171.7 MPa. Moreover, the flexural and impact tests show that no premature skin failure occurs, supported by an average facing strength of 59.23 MPa in flexural testing and an average impact energy of 49.96 kJ/m(2). The DMA test indicates that most of the stiffness loss is due to the core material. This comprehensive analysis highlights recycled ROS composites as a sustainable and cost-effective alternative for quasi-isotropic skins in aerospace secondary load-bearing sandwich structures such as floors, doors, engine cowls, and spoilers.
dc.description.sponsorshipScientific and Technological Research Council of Turkey (TUBITAK) [2244, 118C051]; Canakkale Onsekiz Mart University [FYL-2020-3375]; TUEBITAK
dc.description.sponsorshipThis work is supported by the Scientific and Technological Research Council of Turkey (TUBITAK) under the grant of 2244 Research Projects Program (TUBITAK Project no: 118C051) and by Canakkale Onsekiz Mart University, the scientific research coordination unit, project no: FYL-2020-3375. The authors would like to express their gratitude to TUEB & Idot;TAK for their support. Additionally, we wish to thank KORDSA for their generous donation of the slit tape and honeycomb Nomex materials.
dc.identifier.doi10.1002/pc.29689
dc.identifier.issn0272-8397
dc.identifier.issn1548-0569
dc.identifier.scopus2-s2.0-85218690656
dc.identifier.scopusqualityQ1
dc.identifier.urihttps://doi.org/10.1002/pc.29689
dc.identifier.urihttps://hdl.handle.net/20.500.12428/30294
dc.identifier.wosWOS:001431285700001
dc.identifier.wosqualityQ1
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherWiley
dc.relation.ispartofPolymer Composites
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/openAccess
dc.snmzKA_WOS_20250529
dc.subjectatmospheric plasma activation (APA)
dc.subjectCF/PEKK
dc.subjectrandomly oriented Strand (ROS)
dc.subjectrecycled
dc.subjectsandwich structures
dc.titleFeasibility and performance evaluation of randomly oriented strand recycled composite skins in sandwich structures: A green cost-effective solution for aerospace secondary load-bearing applications
dc.typeArticle

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